Weld Metal And Filler Metal Selection
Weld Metal And Filler Metal Selection
Type of Metal |
O.D. X Thickness (mm) |
Filler metal |
Flux |
Heating time (S) |
Gas |
Remarks |
Copper + Copper |
Ф32×1.2 |
Hard |
No |
<60 |
<3g/min |
|
Brass + Copper |
Ф32×1.2 |
Hard |
Yes |
<60 |
<3g/min |
|
Brass + Brass |
Ф40×2 |
Hard |
Yes |
<70 |
<3g/min |
|
Copper + Stainless steel |
Ф32×2 |
Soft |
No |
<20 |
<3g/min |
Flux-cored wire |
Copper + Carbon steel |
Ф32×3 |
Soft |
No |
<30 |
<3g/min |
Flux-cored wire |
Stainless steel + Carbon steel |
Ф32×3 |
Soft |
No |
<30 |
<3g/min |
Flux-cored wire |
Type of Metal |
O.D. X Thickness (mm) |
Filler metal |
Flux |
Heating time |
Gas |
Remarks |
Copper +Copper |
Ф45×1.5 |
Hard |
No |
<50 |
<6g/min |
|
Copper +Brass |
Ф80×2 |
Hard |
Yes |
<70 |
<6g/min |
|
Brass + Brass |
Ф100×3.5 |
Hard |
Yes |
<100 |
<6g/min |
|
Copper +Stainless steel |
Ф100×3.5 |
Soft |
Yes |
<40 |
<6g/min |
Flux-cored wire |
Copper + Carbon steel |
Ф100×3.5 |
Soft |
No |
<50 |
<6g/min |
Flux-cored wire |
Stainless steel + Carbon steel |
Ф100×4 |
Soft |
No |
<70 |
<6g/min |
Flux-cored wire |
1, Hard filler metal is that of melting point above 450℃. Soft filler metal is that of melting point below 450℃.
2, The heating time on the table is just for reference. It is relevant to welding environment, weld metal length, thermal conditions, and technical level of the operators.
3, When welding the metal with large diameter, wall thickness, or fast thermal conditions, in order to increase welding speed and get high-quality welded joints, the appropriate insulation measurement should be used(wrapped with insulation material, auxiliary heating , etc.). Meanwhile, please use MAPP torch RTM-2 produced by RTM® company. If necessary, using two torches, one is for temperature protection, the other is for welding.
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